The challenge to maintain production capacity where cable tie guns are used intensively

On the production line of the semiconductor equipment, operators are required to assemble key components with heavy-duty cable ties up to 1000 pieces each day.

Case Background

On the production line of the semiconductor equipment, operators are required to assemble key components with heavy-duty cable ties up to 1000 pieces each day. The nonstop operation of cable tie cutting caused the body of the cable tie cutter gun to become wobbly and the operators got fatigued. Eventually, the phenomenon resulted in lower efficiency and output if no remedy was taken in time.

Business Challenges

In addition to electrical wiring, cable ties are often used in a variety of fastening, fixing, and bundling needs and that usually would require medium to large cable ties. A proper cable tie installation tool should be able to tight and cut efficiently with desired quality, and as, in the aforementioned case, it should not be laborious to operators, especially during intensive work. All the while, the cable tie gun maintains its sturdiness to endure continuous tightening and yet comfortable during operation.

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Strategic Objectives

The cable tie gun solution that Giantlok provided takes into account the durability of the tool and the comfort of the operator over long periods of time, ensuring the quality of the installation while ultimately meeting the production line’s productivity goals.       

Gaintlok’s Solution

  1. Giantlok offered a Made-in-Taiwan tool, GIT-704G, with a strengthened structure and improved cutting mechanism to assure the stability of the tool under heavy use.

                                               

  1. The ergonomic design of the handle ensured that the grip remains comfortable and does not slip when repeatedly operated, thereby reducing the operator’s fatigue and providing consistent quality after long hours of work

                                                                                                                                       

  1. For customers demanding unified tensile strength and bundle diameter, Giantlok offered adjustable cable tie gun GIT-709 to minimize the variation in installation caused by different operators’ hand force or techniques.
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Business Benefits

With extensive experience in product applications, Giantlok is familiar with the common pain points of end-users who use cable tie guns intensively and has developed improved features to help customers stabilize production line output with consistent quality.

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